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Ethernet Encapsulation Brings
Legacy Serial Devices to the Future

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Expanding Your Connections with TOP Server

Ethernet Encapsulation of serial communication lets you connect your serial devices over Ethernet using Serial to Ethernet converters often called Terminal Servers.  The TOP Server’s built-in support lets you use Lantronix, Digi, Moxa, Comtrol or many other brands without having to use their comm. port redirection software or device protocol converters.  This ability lets you connect devices from longer distances for less money than would be required using serial connections alone.

What is Ethernet Encapsulation? EthernetEncapsulationWhatIs

Like any great piece of new technology it's important to understand what it is before one can determine how to use it, but before we dig into what Ethernet Encapsulation is let's start with a real world scenario that you will be facing soon or may have already faced in your facility.

You arrive at the plant one day, check the work order and find that management is implementing the latest MES or ERP craze and now the IT department has orders to gather data from each machine on the plant floor, and they want it quick. The IT guys think this will be easy since they dictated that Ethernet cabling be strung throughout the plant. Unfortunately all of your existing PLCs only have serial connections.

In the not too distant past you would have had to contemplate running new wiring to each PLC assuming the distances weren't too far. Another option would have been to use costly radio modems. Still you knew there had to be a better way using the plants existing Ethernet wiring.

That's where terminal servers (Ethernet to Serial Converter) come to your rescue. A terminal server is essentially a virtual serial port. More importantly, it is a virtual serial port that can sit on your existing Ethernet network. Today there are a wide range of terminal server devices available from a range of manufacturers.

After learning of terminal server devices, you begin to breathe a little easier. The task of connecting all of your controllers just took a big step back into the realm of reality. You will be able to place a terminal server next to each machine gathering operational data directly from the serial ports of the controller, and bring that data back to the IT guys via their Ethernet cabling. Problem solved and you're a hero (until tomorrow)EthernetEncapsulationIs

Now that you have an idea of what type of problems can be solved by using a terminal server device we can explain what Ethernet Encapsulation is and how this technology will make your job easier. If you are already familiar with terminal servers, you may also know that many of them supply accompanying software that allows the terminal server to appear like a serial port to your operating system. This software can make using a terminal server very easy and wouldn't have required any changes to the driver software, except for one VERY IMPORTANT thing, timing.

Many of the devices in the industrial market have very complicated protocols. A protocol is a specification that determines how we talk to the device. Think of it like languages - you may use a phone to talk (i.e. an RS-232 connection) but both parties need to speak the same language (aka "protocol") to have a conversation. In many cases there are some very tight timing requirements that must be met in order to successfully communicate with the device. Taking these things into consideration the software that often accompanies terminal server devices has not been optimized to work with the requirements of the plant floor environment. This is usually seen as frequent communications errors, continuous breaks in the communications, and long delays while the supplied software reconnects to the terminal server. All of these problems can make your use of a terminal server less than ideal.

Ethernet Encapsulation

Ethernet Encapsulation is the enhanced ability of the TOP Server serial drivers to communicate directly with terminal servers. As described in the previous section, we could have used the software supplied with the terminal server, but this would not have yielded the most optimal result in terms of performance or reliability. With this in mind, the TOP Server serial drivers incorporate the functions needed to directly connect to a serial device connected to an Ethernet based terminal server.

If you are familiar with our serial drivers you already know we let you select a serial port number from 1 to 256 when configuring a channel. For drivers that support Ethernet Encapsulation you will also find that the “Connection Type" dropdown in the channel’s Communications properties allows you to select “Ethernet Encap.” for compatible drivers.  Just select this option instead of “COM Port” to enable Ethernet Encapsulation.

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Configuring the channel for Ethernet Encapsulation mode is only half of the story. As with any Ethernet based connection you must also specify an IP address, a port number, and the Ethernet communications format to be used. This is done when you add a new device to your channel.  When a new device is added to the channel the Ethernet Encapsulation settings will allow you to select an Ethernet IP address, an Ethernet Port number, and the Ethernet protocol to be used.

EthernetEncapsulation_IP

 

Important Note: When you select Ethernet Encapsulation mode you will notice that the serial port settings such as baud rate, data bits, and parity become grayed out. This occurs because these settings will not be used in Ethernet Encapsulation mode. The terminal server you are using must however have its serial port properly configured to match the requirements of the serial device you plan to attach to the terminal server.

 

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